CareerAddict

Senior Manufacturing Engineer

CV-Library

Posted on Jun 22, 2026 by CV-Library
Ampthill, Bedfordshire, United Kingdom
Military
Immediate Start
Annual Salary
Full-Time
Job Title: Senior Manufacturing Engineer

Location: Bedfordshire

The Manufacturing Engineer designs, implements, and optimizes large-scale Wire Arc Additive Manufacturing processes for aerospace components. This role focuses on the development of processes for complex, near-net-shape metallic structures from design to production, ensuring strict compliance with aviation quality and safety standards.

Key Responsibilities

Process Development: Establish, validate, and optimize WAAM deposition parameters (current, voltage, travel speed, shielding gas flow) for aerospace alloys like Titanium, Inconel, and Aluminium.
Path Planning & Simulation: Utilize specialized additive software to generate, simulate, and optimize multi-axis robot/CNC deposition paths to prevent collisions and minimize thermal distortion.
Thermal Management: Design and execute thermal control strategies, including inter-pass temperature monitoring and in process cooling, to manage residual stress and microstructural integrity.
NPI Support: Lead New Product Introduction (NPI) by transforming aerospace CAD models into WAAM-optimized, near-net-shape geometries ready for post-process machining.
Equipment Integration: Program, configure, and maintain integrated WAAM cells, including robotic manipulators (ABB), power sources (Fronius) and environmental enclosures.
Quality & Qualification: Ensure all manufacturing processes conform to aerospace standards such as AS9100 and emerging additive manufacturing regulations (e.g., ASTM F42, SAE AMS7039).

Key Skills & Competencies

Additive Software: High proficiency in WAAM-specific slicing and path-generation software.
Robotics & Automation: Competence in programming multi-axis industrial robots and integrating sensor feedback loops for real-time process monitoring.
Aerospace Metallurgy: Deep understanding of solidification mechanics, phase transformations, and defect generation (porosity, cracking) in wire-fed arc deposition.
Subtractive Integration: Strong knowledge of how WAAM near-net shapes interface with subsequent precision CNC machining operations.
Root Cause Analysis: Mastery of problem-solving frameworks (8D, FMEA, 5 Whys) to troubleshoot deposition anomalies and microstructural defects.

I am keen to get this position filled ASAP, so if you feel you have the skills and desire to provide passion and drive as the next Senior Manufacturing Engineer in my team, this is the opportunity for you!

You will need to hold or be eligible to hold SC clearance.

So, if you are interested in joining a well-established, renowned organisation working with experts in their field as the next Senior Manufacturing Engineer, hit that apply button now!

Services advertised by Gold Group are those of an Agency and/or an Employment Business.
We will contact you within the next 14 days if you are selected for interview. For a copy of our privacy policy please visit our website

Reference: 225277052

https://jobs.careeraddict.com/post/113445554
CV-Library

Senior Manufacturing Engineer

CV-Library

Posted on Jun 22, 2026 by CV-Library

Print
Ampthill, Bedfordshire, United Kingdom
Military
Immediate Start
Annual Salary
Full-Time
Job Title: Senior Manufacturing Engineer

Location: Bedfordshire

The Manufacturing Engineer designs, implements, and optimizes large-scale Wire Arc Additive Manufacturing processes for aerospace components. This role focuses on the development of processes for complex, near-net-shape metallic structures from design to production, ensuring strict compliance with aviation quality and safety standards.

Key Responsibilities

Process Development: Establish, validate, and optimize WAAM deposition parameters (current, voltage, travel speed, shielding gas flow) for aerospace alloys like Titanium, Inconel, and Aluminium.
Path Planning & Simulation: Utilize specialized additive software to generate, simulate, and optimize multi-axis robot/CNC deposition paths to prevent collisions and minimize thermal distortion.
Thermal Management: Design and execute thermal control strategies, including inter-pass temperature monitoring and in process cooling, to manage residual stress and microstructural integrity.
NPI Support: Lead New Product Introduction (NPI) by transforming aerospace CAD models into WAAM-optimized, near-net-shape geometries ready for post-process machining.
Equipment Integration: Program, configure, and maintain integrated WAAM cells, including robotic manipulators (ABB), power sources (Fronius) and environmental enclosures.
Quality & Qualification: Ensure all manufacturing processes conform to aerospace standards such as AS9100 and emerging additive manufacturing regulations (e.g., ASTM F42, SAE AMS7039).

Key Skills & Competencies

Additive Software: High proficiency in WAAM-specific slicing and path-generation software.
Robotics & Automation: Competence in programming multi-axis industrial robots and integrating sensor feedback loops for real-time process monitoring.
Aerospace Metallurgy: Deep understanding of solidification mechanics, phase transformations, and defect generation (porosity, cracking) in wire-fed arc deposition.
Subtractive Integration: Strong knowledge of how WAAM near-net shapes interface with subsequent precision CNC machining operations.
Root Cause Analysis: Mastery of problem-solving frameworks (8D, FMEA, 5 Whys) to troubleshoot deposition anomalies and microstructural defects.

I am keen to get this position filled ASAP, so if you feel you have the skills and desire to provide passion and drive as the next Senior Manufacturing Engineer in my team, this is the opportunity for you!

You will need to hold or be eligible to hold SC clearance.

So, if you are interested in joining a well-established, renowned organisation working with experts in their field as the next Senior Manufacturing Engineer, hit that apply button now!

Services advertised by Gold Group are those of an Agency and/or an Employment Business.
We will contact you within the next 14 days if you are selected for interview. For a copy of our privacy policy please visit our website
Print

Reference: 225277052

Share this job:
CareerAddict

Alert me to jobs like this:

Amplify your job search:

CV/résumé help

Increase interview chances with our downloads and specialist services.

CV Help

Expert career advice

Increase interview chances with our downloads and specialist services.

Visit Blog

Job compatibility

Increase interview chances with our downloads and specialist services.

Start Test

Similar Jobs

Senior Manufacturing Engineer

Ampthill, Bedfordshire, United Kingdom

Senior Manufacturing Engineer - CNC

Ampthill, Bedfordshire, United Kingdom

Senior Manufacturing Engineer - Electrical

Ampthill, Bedfordshire, United Kingdom

Senior Additive Manufacturing Engineer (WAAM)

Ampthill, Bedfordshire, United Kingdom